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Home Postscript

3D Printing in O&P: Moving Beyond the First Wave

by Louis-Philippe Broze
November 4, 2025
in Postscript
tom-claes/unsplash.com

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The O&P industry has entered a transformative era where 3D printing is no longer a futuristic concept; it is a proven technology that is already widely used across clinical practices globally. A July 9 news item on The O&P EDGE website highlighted a study conducted in Switzerland comparing 3D-printed orthoses to low-temperature thermoplastic devices. This research clearly demonstrated the value of 3D printing for post-traumatic applications, where these lightweight, patient-specific devices offer excellent comfort and efficiency.

tom-claes/unsplash.com

But this is only the first wave of what 3D printing brings to our field. To fully understand its potential, it is important to look beyond low-temperature thermoplastics, devices that are primarily used in post-traumatic or post-surgical situations and are often fabricated directly at the point of care. The more profound transformation is happening in the realm of custom-made O&P devices, especially those fabricated from high-temperature plastics for chronic and neuromuscular conditions.

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