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Home EDGE Advantage

3D Printing Process Cuts Upper-Limb Prosthesis Weight

by The O&P EDGE
September 23, 2026
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By “combining 3D scanning, finite element analysis, elastic-plastic homogenization, and field-driven design, the method adjusts lattice strut diameter according to local mechanical loads,” according to the 3D Printing Industry article. Biomedical engineers use field-driven design to control complex geometries like lattices, wall thicknesses, and material densities across a 3D model.

The outer socket design procedure using Fusion 360. Images courtesy of the study’s authors and Materials & Design.

The researchers, from the Scuola Superiore Sant’Anna, the University of Trento, the University of Pisa, and Sapienza University of Rome, used the combination of techniques to fabricate a prosthesis that weighed 373 grams, 25.4 percent below the equivalent 500-gram bulk model.

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